TCAS Systems – Train Collision Avoidance System

1. What is TCAS?

TCAS (Train Collision Avoidance System) is an indigenous, GPS/GNSS-based, SIL-4 certified, automatic train protection (ATP) system developed by the Indian Railways to prevent Signal Passing at Danger (SPAD), over-speeding and collisions.


2. Technical Architecture

Sub-system Function Key Parameters
On-Board Unit (OBU) Continuous speed monitoring & automatic braking 2-out-of-2 fail-safe architecture, SIL-4
Radio Infrastructure Data exchange between track & train TETRA 800 MHz or LTE-R (4.9 GHz)
Track-Side RFID Location reference at 500 m intervals Passive tags, 512-bit memory
Brake Interface Pneumatic / electro-pneumatic 0-5 kg/cm² pressure, 3 s reaction time
HMI Driver display & audible alerts 5.7″ TFT, 24 pre-recorded voice messages
  • Safety Integrity Level: SIL-4 (10⁻⁹ dangerous failures/hour)
  • Braking Intervention: Service brake @ 5 km/h above limit, Emergency brake @ 15 km/h above limit
  • Location Accuracy: ≤ 2 m CEP (Circular Error Probable)
  • Power Supply: 24 V DC (battery back-up 2 h)

3. Historical Milestones

Year Event
2011 RDSO conceptualises TCAS under “Zero-Accident Mission”
2012 Proof-of-concept trials on 50 km Sonenagar-Mughalsarai section
2015 SIL-4 certification by Independent Safety Assessor (ISA) – SNC Lavalin
2016 Production order for 200 locos; first fitment on WAG-9 #31006
2018 TCAS rebranded as “Kavach” by Hon’ble MR; 1st commercial run on South Central Railway
2022 Kavach certified for 160 km/h operations; scope expanded to 2,000 route km
2023 Vision 2024 – 2,000 km + 44,000 km tender under PM-Gati Shakti; domestic IPR with HBL Power & Kernex Microsystems

4. Current Status (as on 31-03-2024)

Parameter Achievement
Route covered 1,465 km (SC-CR) + 535 km (WR) = 1,965 km
Locomotives fitted 3,124 (WAG-9, WAP-7, WAP-5)
Stations 139 stations with Radio Block Centre (RBC)
Speeds certified 160 km/h (continuous), 200 km/h (design)
Made-in-India content 96 % (under Atmanirbhar Bharat)
Cost ₹ 34 lakh per loco, ₹ 1.5 cr per RBC
World Bank funding USD 1.2 bn for 3,000 km ECR & NCR corridors

Upcoming:

  • Delhi-Mumbai & Delhi-Howrah corridors (3,000 km) by 2025
  • Integration with ETCS Level-2 (dual-stack OBU)
  • LTE-R spectrum (4.9 GHz) auction cleared by DoT

5. Quick-Fire Facts for MCQs

  • TCAS works on distributed block principle – no central control.
  • “Gate” mode switches off braking within 50 m of reception to allow shunting.
  • “Shadow” memory stores last 30 days of logs (8 GB).
  • RFID tags are passive – no battery.
  • TETRA provides 3 km radio range in plain terrain.
  • Kavach is the only ATP in the world that overlays existing signalling without track circuiting.
  • GAPS (GPS Aided Protocol System) is the location engine inside OBU.
  • Brake assurance test mandatory every 24 h; failure locks loco @ 10 km/h.
  • RDSO spec No.: RDSO/SPN/201/2015 latest Rev-4.
  • ISARAMS study (Reliability-Availability-Maintainability-Safety) mandatory.

6. 15+ Railway Exam MCQs

1. What is the Safety Integrity Level (SIL) of TCAS?

Answer: SIL-4

2. Which frequency band is used by TCAS for data communication?

Answer: 800 MHz TETRA (also accept 4.9 GHz LTE-R)

3. The indigenous TCAS has been branded as:

Answer: Kavach

4. TCAS prevents which of the following? (choose odd one out)

Answer: Hot-axle (others – SPAD, over-speed, collision – are prevented)

5. What is the emergency brake intervention speed threshold?

Answer: 15 km/h above permissible speed

6. RFID tags used in TCAS are:

Answer: Passive

7. Which organisation developed TCAS?

Answer: RDSO (Research Designs & Standards Organisation)

8. The maximum certified speed of Kavach as on 2024 is:

Answer: 160 km/h

9. Cost of fitting Kavach on a single locomotive is approximately:

Answer: ₹ 34 lakh

10. Which corridor was first to implement TCAS commercially?

Answer: South Central Railway (SC-CR)

11. TCAS OBU architecture is:

Answer: 2-out-of-2 fail-safe

12. The location accuracy required for TCAS is:

Answer: ≤ 2 m CEP

13. Under Vision 2024, Indian Railways aims to cover how many route km with Kavach?

Answer: 2,000 km immediately + 44,000 km subsequently

14. What is the battery back-up time for OBU in case of loco power failure?

Answer: 2 hours

15. Which of the following companies is NOT associated with Kavach production?

Answer: Alstom (HBL Power & Kernex are Indian partners)

16. The brake assurance test must be carried out every:

Answer: 24 hours

17. TCAS is based on which block system?

Answer: Distributed block system


Revise the figures & dates – they are favourite fodder for shift-1 vs shift-2 comparisons. All the best!