Railway Make in India

Railway Make in India

“Make in India” in Railways is the national transporter’s drive to indigenously design, manufacture and maintain every rolling stock, signalling system, track component and even station infrastructure so that India becomes a global rail-equipment hub and the ₹1.5-lakh-crore annual import bill is brought to near zero.

Key Facts & Figures

Fact Detail
Launch date of Rail Make in India 24 Sept 2014 (with Make in India Week)
First Made-in-India locomotive WAG-12 (12,000 HP) from DLW, Varanasi (Apr 2018)
First indigenous EMU Medha (3-phase IGBT) by BEML & RDSO (2019)
First indigenous Vande Bharat Train-18, Integral Coach Factory, Feb 2019
Highest HP freight loco now made 12,000 HP WAG-12 ( twin-cab )
Total % of ‘Made in India’ coaches 100 % since 2017-18 (all ICF/LHB design)
Share of Indian vendors in LHB coach > 90 % by value
Metro coach indigenisation 75 % in Alstom-India Mumbai & Chennai rakes
Rail-cum-road vehicle & tower-car 100 % indigenous by RDSO & BEML
Automatic signalling ‘Kavach’ 95 % Indian IP, developed by RDSO
Electric loco production target 1,200 locos/yr by 2025 (CLW+DLW+BLW)
DFC locos order placed on Alstom (Madhepura) & BHEL-Titagarh JV
Station redevelopment–Indian partners IRSDC, RLDA, NBCC, RVNL, RITES
Total FDI allowed in rail 100 % in most segments since 2014
Current annual saving on imports ≈ ₹12,000 cr (FY 24)

Important Points

  • 100 % of conventional passenger coaches are now built inside India (ICF, RCF, MCF).
  • DLW (now Banaras Loco Works) rolled out India’s first 12,000 HP electric freight loco under Transfer-of-Technology from Alstom—over 900 ordered.
  • ‘Train-18’ (Vande Bharat) is a completely domestic IP: design by RDSO, shells by ICF, propulsion by Medha, software by BHEL.
  • ‘Kavach’ automatic train protection is SIL-4 certified and mandatory on 3,000 km Golden-Quad by 2025.
  • Indian Railways has stopped import of wheels; Rail Wheel Plant, Bela, and RWF, Yelahanka meet 100 % demand.
  • EMU/MEMU traction equipment indigenisation touched 92 %; only semiconductors still imported.
  • Metro rake manufacturing facilities exist in SriCity (Andhra), Savli (Gujarat), Coimbatore & Bengaluru.
  • National Rail Plan (2030) envisages 100 % electric traction and 100 % ‘Made in India’ rolling stock.
  • 75 % of high-speed corridor EPC contracts are reserved for Indian firms (Mumbai-Ahmedabad).
  • ‘One-Station-One-Product’ scheme dovetails Make-in-India by promoting local MSME crafts on 1,000 A-1 stations.
  • Production-Linked-Incentive (PLI) for advanced coach components (air-con, couplers, composites) notified 2022.
  • RDSO has floated 180 master specifications that only allow Indian-registered suppliers for critical safety items.
  • Export earnings from rail items crossed ₹3,000 cr in FY 24 (locos to Mozambique, Sri Lanka, Nepal; coaches to Bangladesh).
  • Rail India Technical & Economic Service (RITES) and IRCON are now turnkey exporters of ‘Made in India’ rail systems to 62 nations.

Frequently Asked in Exams

  1. Name the first 100 % indigenous semi-high-speed train of India.
  2. Which plant manufactures 100 % of Indian Railways’ wheels?
  3. What is the horsepower of the WAG-12 electric locomotive?
  4. Which organisation has developed the ‘Kavach’ ATP system?
  5. Under which ministry was the National Rail Plan (2020) launched?

Practice MCQs

1. The first Made-in-India 12,000 HP electric locomotive was rolled out at

Ans: Banaras Loco Works (DLW), Varanasi

2. Which of the following is NOT a sub-component indigenised under Make-in-India coaches?

a) Coupler draft gear
b) Air-conditioning package
c) Rail-wheel steel alloy
d) IGBT traction converter
Ans: c) Rail-wheel steel alloy (already indigenised)

3. Train-18 (Vande Bharat) was designed and developed by

Ans: RDSO in association with ICF

4. 100 % FDI is now permitted in Indian Railways for

a) Passenger train operations only
b) Freight train operations only
c) Both passenger & freight infrastructure
d) None of the above
Ans: c) Both passenger & freight infrastructure

5. The automatic train protection system ‘Kavach’ is certified to which safety integrity level?

Ans: SIL-4

6. Which facility produces the maximum number of conventional ICF coaches in India?

Ans: Integral Coach Factory, Chennai

7. The Rail Wheel Plant that meets Indian Railways’ total requirement is located at

Ans: Bela, Chhapra (Bihar)

8. As per NRP 2030, what percentage of rolling stock is targeted to be ‘Made in India’?

a) 75 % b) 90 % c) 100 % d) 60 %
Ans: c) 100 %

9. Which PSU is the nodal exporter for ‘Made in India’ locomotives and rail systems?

Ans: RITES Ltd.

10. The indigenisation of which item has helped Indian Railways save the maximum foreign exchange annually?

Ans: Railway wheels